Odd EGT too....

Whocares

I love flying!
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May 1, 2012
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Any ideas why the spread in EGT between front and back of the engine?  It seems to correspond with the CHTs (that work) but can't seem to be completely explainable by cooling and/or baffling....?

Also I know I need an OAT sensor to get % power but where is the carb temp?
 

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mmarien

Murray M.
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Saskatoon SK CAN
You might want to check the intake pipes for leaks. If you're sucking more air on one (or two) cylinders the mixture will be leaner for those cylinders and both EGT and CHT will be cooler if they are LOP. Here is an example where CYL#1 had an intake leak. This was the second flight with new cylinders so the mixture was rich - except for the cylinder with the intake leak. It's cooler except at WOT. At WOT they are all getting maximum air.

Savvy Analysis has a inflight intake leak test here:

https://www.savvyanalysis.com/articles/in-flight-diagnostics

IntakeLeak.JPG
 

Dynon

Dynon Staff
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If you have the carb temp sensor installed (as one of your GP inputs), you need to add it to the INFO ITEMS section of the screen (you have one slot free on the main page in the lower right corner).
 

Whocares

I love flying!
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Well, looked into this more and realized I'm not running LOP. I'm running full rich during break in. Does the leak theory still hold? What say Dynon?
 

mmarien

Murray M.
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It could be that the two hot cylinders are the ones with the intake leak and they are not getting the cooling from the rich mixture. If you switched the probes and the difference doesn't follow the probe, you probably have a fuel/intake problem of some sort to have that much of a difference in temperatures.

While I was trouble shooting my intake leak, if I run the engine for a few minutes, I couldn't touch the three hot cylinders. But I could rest my hand on the one with the intake leak. It was that much cooler. See below.

intakeleak2.jpg


There is nothing wrong with my probes. After I fixed the intake leak things are good :)

brokein.jpg


On the way to breaking in my engine, my mechanic told me to run it hard for five hours. ECi's break in instructions of course said to throttle back to keep the CHT from getting too hot. Mike Busch emailed me and said to run it at takeoff power for one hour and it would be broke in. He did also say to do whatever you have to do to keep the CHT under 420F.

So for the first 90 minutes of flight I had an intake leak on cylinder #1 which in effect made that cylinder WOT. Didn't matter that I pulled back on the throttle, cylinder #1 had all the air it needed so it was WOT.

After I fixed the problem, cylinder #1 was indeed broke in. It was cooler than the other cylinders. See above. After 30 hours cylinders #3 and 4 have cooled down in line with #1. I'm waiting for #2's temperature to come down. I've been using LOP rather than a rich mixture to keep the CHT cool.

nointakeleak.jpg
 

Dynon

Dynon Staff
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We tend to steer a little bit clear of dispensing advice on the parts of the airplane that we don't make and aren't truly experts in. And engine issues depend on so many things, like cooling, the fuel delivery system, other voodoo magic, and a LOT of opposing opinions. The one thing we can pretty confidently say is that those temperature differences are real.
 
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