Inexpensive IFR GPS option - Garmin 300XL

ggerhardt

New Member
Joined
Nov 18, 2010
Messages
54
Folks,

I've been using the Dynon Skyview in my Velocity and love it.  I've flown VFR, and want to get my IFR rating and was looking for avionics options to support IFR.  I had a Garmin SL30 that works well with Skyview and that would make me legal, but only allow ILS approaches.  I looked at installing a 430, but even used they are still $6K plus.  So, after consulting a few folks, I landed on the Garmin 300XL.  Its an IFR GPS, but will not provide any vertical nav, so no precision GPS approaches.  But, it opens up all the other approaches that use DME or ADF and I'll have my SL30 for precision ILS approaches, so I thought it would be a good options.  Also, being able to file enroute IFR seems much easier than having to navigate between VOR beacons.

I did see some documentation in the Dynon installation manual indicating support for the 300XL, and there were some mentions of it on the wiki and a few posts in the forum.  So, I sourced a refurbished unit for $2200 - can't beat that price, and bought the Dynon ARINC-429 adapter and rolled up my sleeves.  Long story short, I got it to work and it seems like it will be  great option, but I thought I'd share my experience as it was not exactly straightforward.

So, first off, here's what the Garmin 300XL manual indicates are the minimum installation requirements for the 300XL to be used for IFR:

• Pressure Altitude Device—This device delivers pressure altitude data to the GPS 155XL/GNC
300XL. This data comes from an encoder or altitude data digitizer.
• Manual Course Device—This device delivers the manual course selected to the GPS
155XL/GNC 300XL. Course information can come from an analog resolver or from an EFIS via
the ARINC 429 bus.
• HSI/CDI Device—This device displays Nav Flag, Left/Right, and To/From information. This
can be displayed on the EFIS, HSI or CDI.
• External Annunciators and Switches:
• NAV Annunciator
• GPS Annunciator
• NAV/GPS Switch
• HOLD Annunciator
• AUTO Annunciator
• GPS Sequence Switch
• Approach Active Annunciator (not required for A2)
• Approach Arm Annunciator (not required for A2)
• GPS Approach Switch (not required for A2)
• Message Annunciator
• Arrival Annunciator

Pretty long list, but lets go thru it.

Pressure altitude - this comes from Skyview via one of the serial ports.  One of the options on the serial port output is "Icarus Altitude."  This supplies the Garmin 300XL with the pressure altitude it needs.
Manual Course Device - this comes from Skyview over the ARINC interface
HSI/CDI Device - Skyview displays this

When it came to the annunciators, to be honest, I didn't know what an annunciator was for, but they're freaking expensive.  One that works with the 300XL is over $1000 used, and its just some switches and indicators.  So, I made my own.  Its pretty simple, there's a few switches that the 300XL needs (just open or ground), and it outputs a number of negative logic sources that can be used to drive lights or LED's to provide indications.

Here's the ones you need:
Don't need the NAV or GPS indictors or the NAV/GPS switch - Skyview allows you to select either the NAV or GPS source, and provides indication which you're using.

You need a switch for the Seq Hold function, and two LED's to show the SEQ and HOLD indications.

You need a GPS approach switch, and two LED's to indicate ARM and ACTIVE GPS modes.

Finally, you need two LED's to show the MSG and ARRIVAL indications.

I've attached a pic of the annunciator I used.  The wiring of the SEQ HOLD switch and SEQ and HOLD indicators is shown in the back of the 300XL installation manual.  The wiring of the other indicators is very straightforward, just supply +12V to one side of the indicator light, and wire the other to the 300XL (for example, the ARM GPS indicator goes to Pin 28 of the DB-37 connector).

So, once you've got the annunciator figured out, the only thing left is connecting the 300XL to the Skyview panel.  Figure D-8 of the 300XL installation manual describes the connections to the ARINC-429 interface.  Although the Skyview installation manual (Fig 86) only indicates that you should connect to the 300XL ARINC outputs, I connected the inputs as well, as I'm pretty sure it needs bidirectional communication.  So, instead of just pins 15/16 on the 300XL -> pins 11/23 on the Skyview ARINC, also connect pins 32/33 on the 300XL -> pins 12/24 on the Skyview ARINC.  Also, connect the RS-232 output on the 300XL (Pin 24) to the Serial RX on the ARINC (pin 3).

As mentioned earlier, you need to get the pressure altitude from the Dynon the the 300XL, and this is done using one of the Skyview serial outputs configured in Icarus mode to the RS-232 input on the 300XL (pin 17 on the DB-37).

Just about there.  Once its all connected, go to the setup in the 300XL (hold Enter when you power it on), use the following settings:
I/O Channel 1: Input: icarus-alt, Output: aviation
ARINC 429 Channel, Input: Course/heading, Output: Collins PL2 EFS
APPR switch: instld

Use the annunciator test and switch test to see if your annunciator panel is functioning properly.

Setup the ARINC in the Skyview setup (pretty straighforward), and the serial out port you used to icarus (doesn't matter the altitude resolution you select).

Now, you should be good to go!  IFR GPS for ~$2500.

One bug I've found in the Skyview software is that you should be able to select whether you want to see either the Skyview flight plan or the 300XL flight plan from the flight plan menus.  But, it doesn't allow me to select the 300XL flight plan to be displayed.  But, there is a screen-touch button that allows selection of which flight plan to display, and that works fine.

I've had a few flights with it, and am able to put in a GPS flight plan on the 300XL, and the AP follows it nicely, and the flight plan is displayed on the Skyview.

Hope this is helpful.

Geoff
 

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johnsteichen

New Member
Joined
Sep 18, 2010
Messages
227
There is a reason why the 430 W garmin remains  expensive. The wonders of GPS approaches ARE  the RNAV GPS approaches. Once you have flown these approaches, you will only use ILS as a backup approach. They are more stabile, more easier to fly and they are everywhere. The 300XL is a much less capable (?) GPS. ATC really does not care what kind of GPS you use for enroute. dispite the technicalities. bite the bullet when you can.  you will never look back.  :)
The safety of the moving map depiction of your approach with all the waypoints on your menu selected approach should not be under appreciated.
 

jakej

Well-Known Member
Joined
Oct 10, 2007
Messages
2,212
Location
Adelaide, Australia
there are other ways to get nearly the same result ;)

I have a GX60 with the MX20 - the whole RNAV procedure is displayed so situational awareness is good for me :)
 
K

KRviator

Guest
I am going to be doing something virtually identical with a used KLN-90B I've just purchased for my RV...Even though I am VFR-only at present, the security blanket such an IFR GPS gives is comforting.

In lieu of spending 1,000+ USD (about 2.5 million Australian Dollars at current exchange rates! :p) on a Mid Continent annunciator panel, I am going to use 3 x Carling V SPST switches, with custom-engraved actuators on them, with the LED's driven by the KLN-90B.

Similarly to the 300XL, the KLN-90B requires the following:
A Waypoint annunciator, to show when waypoint alerting is occurring.
A Message annunciator, to show when the message alert is onscreen.
A LEG/OBS annunciator to show which mode is currently active and;
An "ACTIVE/ARMED" annunciator to show the successful transition to approach ACTIVE mode.

The actuators will shortly be ordered from RockerSwitchPros who will do custom-printed actuators for $10-12 USD if you use one of their existing icons, or $30 if you want your own legends printed and the switch bodies are Carling part number VGD2YNHB, being a SPDT momentary switch, with two INDEPENDENT (that part is important) LED's, one amber, one green. Some (most) Carling switches have one independent light (on anytime) and one dependent light that is on whenever the controlled circuit is on. For our purposes, with the lights driven by the GPS, you need two independent lights.

Like the -300XL, the KLN-90B grounds the circuit to illuminate the lamps, so you need to have +12V power to each LED all the time, but with tabs on the rear of each switch, that is easily accomplished with a few small jumpers. Another trick I will be using, the WPT/MSG annunciator is just that, it doesn't need a switch, but by using one, you can incorporate a test function by grounding each LED through this switch.
 

Bruno

Member
Joined
Sep 6, 2008
Messages
220
'' Mid Continent annunciator pane''

I found a 14 V Mid-Continent annunciator on E-Bay for $50 delivered for my KLN-90B

There are lots on E-Bay but most are 28 V...Keep an eye out and you will find one..

RV-4
 
K

KRviator

Guest
The actuators will shortly be ordered from RockerSwitchPros who will do custom-printed actuators for $10-12 USD if you use one of their existing icons, or $30 if you want your own legends printed and the switch bodies are Carling part number VGD2YNHB, being a SPDT momentary switch, with two INDEPENDENT (that part is important) LED's, one amber, one green. Some (most) Carling switches have one independent light (on anytime) and one dependent light that is on whenever the controlled circuit is on. For our purposes, with the lights driven by the GPS, you need two independent lights.
A quick follow-up. I made an error in the part number for the switch, so if anyone has followed my lead, I humbly apologise for any aggro caused.... :-[

The part number listed above, VGD2YNHB, is not a momentary switch. The correct part number is VBD2YNHB. Still amber/green, still DPST, nothing else has changed just the part number.
 
K

KRviator

Guest
After a little head-scratching, and a bit of a Homer Simpson moment (DOH!) I have followed in Geoff's footsteps for the KLN-90B, with a slight alteration to my initial plan.

For some reason I still haven't been able to figure out, I thought the KLN-90B output an external indication as to whether it is navigating in LEG mode vs OBS mode and required annuncation of such. It doesn't. It only requires an external switch to alternate between the two modes.

So having figured that out - after I had ordered my custom actuators, mind you - means I can dispense with one of the required switches, and have only two Carling V switches cover my needs.

As the below bench-testing image shows, I am using the left switch to indicate the Approach status, either armed or active. These lights are both driven by the KLN grounding the respective circuit to illuminate the LED. Pushing the switch changes between modes if an approach is loaded in the flightplan.

The right switch functions as the Message/Waypoint annunciator, and in Version 2 will combine both MSG/WPT ARR functions into the top LED that is driven by the KLN, with the bottom LED being permanently lit, showing the OBS/LEG text. Pushing this switch alternates between OBS & LEG mode, provided you have an active waypoint and enough satellites visible to navigate. Hence the Dymo label as a temporary measure until I order another actuator cover.

All LED's are illuminated independently of switch position and both switches are momentary DPST in function.

Total cost for IFR GPS Approach capability? $600 Australian, $500 for the GPS on eBay and about $100 for the switches and actuators.

30048589106_04dcf49bdb_z.jpg
 

ljackler

I love flying!
Joined
Dec 14, 2016
Messages
1
Geoff, I'm looking to do something similar for a 300xl and your solution looks better than anything I've seen.  Where did you source the enclosure, lights and switches?  Do you have any pictures from the backside?
 

ggerhardt

New Member
Joined
Nov 18, 2010
Messages
54
Hi,

I 3D printed the enclosure for the lights/switches. I'd be happy to share the cad files with you, or, if you don't have access to a 3D printer, I can print one out for you. Send me a PM and we can figure something out.

Geoff
 

ggerhardt

New Member
Joined
Nov 18, 2010
Messages
54
Hi,

I 3D printed the enclosure for the lights/switches. I'd be happy to share the cad files with you, or, if you don't have access to a 3D printer, I can print one out for you. Send me a PM and we can figure something out.

Geoff
 

rstansley

I love flying!
Joined
Dec 31, 2016
Messages
1
Geoff,

I am interested in this setup for my GNC 300 XL. I am retrofitting my RV4 and have very little panel space. Your unit would really work well. My email is rstansley@smrconsult.com. Send me an email when you get a chance to discuss.
 
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